Keggle Conversion

Discussions about brewing equipment / design.
tompb
Posts: 1014
Joined: Fri Nov 16, 2007 2:22 pm
Location: CR IA

Post by tompb »

I have a welded nut on the outside of my boil kettle with a silicone o-ring to seal.
Do you mean a weldless nut? A welded nut will not need an o-ring.

Are you going to be at Benz Saturday? I'd like to talk more about the electric system.
Runamok Brewing

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DrPaulsen
Posts: 1007
Joined: Tue May 20, 2008 2:55 pm
Location: Cedar Rapids

Post by DrPaulsen »

tompb wrote:
I have a welded nut on the outside of my boil kettle with a silicone o-ring to seal.
Do you mean a weldless nut? A welded nut will not need an o-ring.

Are you going to be at Benz Saturday? I'd like to talk more about the electric system.
Yes, I'll be at Benz on Saturday.

No, I mean a welded nut. Maybe I'm doing it wrong, but in my experience it needs an o-ring to maintain a water-tight seal. Maybe if I used some teflon tape on the threads I wouldn't need the o-ring?

Here are some pictures of my electric boil kettle.

http://www.flickr.com/photos/33275630@N ... 177425144/

I took these last year before I'd used it b/c I was worried about the rusting I was seeing near some of the weld joints. I've since hit all the crucial spots with BKF and a green scrubbie to remove the rust. The black oxide remains (which I've heard is actually some type of crystalline compound that can form when the back side of a stainless weld is not properly gassed or flux'd), but the rust hasn't come back after 4 or 5 batches.

I'm currently working on converting a keg for an HLT. Due to the somewhat bad experience I had with getting my BK fittings welded, I wanted to go weldless and do all the work myself. Also, I'm not using sanitary fittings this time. When I get around to converting a second keg I've got laying around into an MLT, I'll probably get it welded and use sanitary fittings.
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Matt F
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Joined: Mon Feb 13, 2006 9:09 pm
Location: Cedar Rapids, IA

Post by Matt F »

There is a good pod cast on the Brewing Network about metals in brewing. One thing they discuss is what causes rust on stainless steel and how to prevent and possibly cure the issue. It is a long show and not for the kids. They do have some good information.

http://thebrewingnetwork.com/shows/Brew ... -Your-Beer
Matt Franklin
Slappy Brewing North

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DrPaulsen
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Joined: Tue May 20, 2008 2:55 pm
Location: Cedar Rapids

Post by DrPaulsen »

Having also listened to that pod cast, I highly recommend it for anyone interested in the topic. It cleared up many of my misconceptions about metallurgy and brewing (e.g., leaded brass isn't that big of a deal, stainless oxide forms instantly, aluminum is safe, etc.). How to Brew has a good section on metallurgy in an appendix but Palmer's discussion in the pod cast is much, much better.

Fortunately, most stainless rust can be removed with BKF (and avoiding steel wool). Unfortunately, there are certain oxides that can form while welding (e.g. the black shiny stuff in my pictures) that will not go away. They are very inert, however, and won't leach into the wort so the problem is mostly cosmetic.
Matt F wrote:There is a good pod cast on the Brewing Network about metals in brewing. One thing they discuss is what causes rust on stainless steel and how to prevent and possibly cure the issue. It is a long show and not for the kids. They do have some good information.

http://thebrewingnetwork.com/shows/Brew ... -Your-Beer
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