Refractometer/Hydrometer Calibration
Posted: Fri Dec 21, 2012 4:50 pm
I was sick and bored yesterday, so I decided to calibrate my refractometer and hydrometer. Since standard Brix solutions are the most straightforward to accurately produce, I mixed up 250 gm each of 0, 5, 10, 15, 20, 25, & 30 Brix solutions.
If you're not familiar with the Brix unit of measurement, it's based on a percent weight of sugar in solution and is effectively identical to degrees Plato and Balling. To make 250 gm of a 10 Brix solution, for example, you mix 25 gm of Sugar with 225 gm of water (25/250 = 10% sugar solution, by weight). Since my blade scale measures down to 0.1 gm with good consistency, this seemed like the easiest approach to accurately generate a known solution.
I measured each of the solutions with my refractometer and hydrometer. I corrected the hydrometer values for temp and then converted them into equivalent degrees Brix, using an average of 7 calculators (Beer Tools Pro, iBrewMaster, http://onebeer.net/refractometer.shtml, http://www.northernbrewer.com/refractometer-calculator/, http://seanterrill.com/2012/01/06/refra ... alculator/, http://www.brewersfriend.com/brix-converter/, http://brew.stderr.net/refractometer.html). After capturing the data, I repeated the measurements, did some simple math, and built the following plots of deviation from ideal. One is expressed in degrees Brix, while the other is in percent.
I was surprised that my refractometer was off high by a very consistent 2% up to 20 Brix, but it leveled off to 1% above that. My hydrometer is all over the map, but pretty consistently reads low. Given that I found it in the basement of a house I bought in the UP 10 years ago, it should only surprise me that it's even this close. I rarely use it anymore, since I have a finishing hydrometer and the refractometer-given values have always been within the margin of uncertainty in my brew-house efficiency.
On a side note, I also learned that if you have a refractometer that reads in Brix, you need to apply a fudge factor to get from the calibrated scale (done with a pure sugar solution) to the actual degrees Brix/Plato of beer wort. This is due to the small percentage of non-sugar components that comprise beer wort but still influence the refractive index of the solution. Most sites I've found indicate a fudge factor of 1.04 is effective. In my case, then, I should take a wort reading in Brix, divide by 1.02 (since it reads 2% high), and then divide by 1.04 (wort fudge factor).
I'll post a poll in the Tech Topics forums, but if anyone is interested, this would be a pretty simple Tech Topic to assemble. I would make up some standard sugar solutions and anyone that is interested could build calibration tables for their hydrometers and/or refractometers.
If you're not familiar with the Brix unit of measurement, it's based on a percent weight of sugar in solution and is effectively identical to degrees Plato and Balling. To make 250 gm of a 10 Brix solution, for example, you mix 25 gm of Sugar with 225 gm of water (25/250 = 10% sugar solution, by weight). Since my blade scale measures down to 0.1 gm with good consistency, this seemed like the easiest approach to accurately generate a known solution.
I measured each of the solutions with my refractometer and hydrometer. I corrected the hydrometer values for temp and then converted them into equivalent degrees Brix, using an average of 7 calculators (Beer Tools Pro, iBrewMaster, http://onebeer.net/refractometer.shtml, http://www.northernbrewer.com/refractometer-calculator/, http://seanterrill.com/2012/01/06/refra ... alculator/, http://www.brewersfriend.com/brix-converter/, http://brew.stderr.net/refractometer.html). After capturing the data, I repeated the measurements, did some simple math, and built the following plots of deviation from ideal. One is expressed in degrees Brix, while the other is in percent.
I was surprised that my refractometer was off high by a very consistent 2% up to 20 Brix, but it leveled off to 1% above that. My hydrometer is all over the map, but pretty consistently reads low. Given that I found it in the basement of a house I bought in the UP 10 years ago, it should only surprise me that it's even this close. I rarely use it anymore, since I have a finishing hydrometer and the refractometer-given values have always been within the margin of uncertainty in my brew-house efficiency.
On a side note, I also learned that if you have a refractometer that reads in Brix, you need to apply a fudge factor to get from the calibrated scale (done with a pure sugar solution) to the actual degrees Brix/Plato of beer wort. This is due to the small percentage of non-sugar components that comprise beer wort but still influence the refractive index of the solution. Most sites I've found indicate a fudge factor of 1.04 is effective. In my case, then, I should take a wort reading in Brix, divide by 1.02 (since it reads 2% high), and then divide by 1.04 (wort fudge factor).
I'll post a poll in the Tech Topics forums, but if anyone is interested, this would be a pretty simple Tech Topic to assemble. I would make up some standard sugar solutions and anyone that is interested could build calibration tables for their hydrometers and/or refractometers.